JJ Seafoods

Processing

Every step matters.

Our processing journey preserves freshness, maintains quality and meets international food safety standards — from fresh catch to sealed export container.

The journey

Six carefully engineered stages.

Each stage is designed to preserve what the sea gave us. Time, temperature and hygiene are measured at every boundary — because a single lapse anywhere in the chain shows up in the product.

Receiving & inspection

01

Receiving & inspection

Iced catch arrives at the receiving dock within hours of harvest. Temperature, freshness and origin are verified before any consignment enters the plant.

Grading & pre-processing

02

Grading & pre-processing

Trained graders sort by species, size and quality under chilled conditions. De-heading, peeling and deveining are done to buyer specification.

Wash, treatment & metal detection

03

Wash, treatment & metal detection

Product moves through chilled washes, calibrated dosing (where required) and metal detectors on stainless-steel lines built for hygienic flow.

Blast freezing & IQF

04

Blast freezing & IQF

Individually Quick Frozen or block-frozen to core temperature at –40°C, locking in texture, flavor and moisture within minutes of packaging.

Packaging & labeling

05

Packaging & labeling

Inner bags, master cartons, retail packs and buyer-branded labels are configured per program, printed and glazed under QA supervision.

Cold storage & container loading

06

Cold storage & container loading

Product is held at –22°C in temperature-monitored cold rooms and dispatched into pre-cooled reefer containers under sealed loading protocols.